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Process safety

plant design/process safety

Process safety engineering

Process reliability - risks under control, processes under control

Process safety means designing process engineering procedures in such a way that they run safely and in a controlled manner - even in the event of a malfunction. Together with you, we develop safety concepts that are based on proven methods and correspond to the state of the art. Our focus is on identifying and controlling operational risks - for safe and efficient plant operation.

Our services in the area of process safety

✔ Risk analyses & safety concepts

  • Moderation and documentation of HAZOP/PAAG studies
  • SIL/SIF assessments according to IEC 61511
  • LOPA analyses for protection level assessment

✔ Systematic protection analyses

  • Investigation of existing processes for critical operating states (e.g. pressure, temperature, reactions)
  • Cause-effect analyses (C&E matrices) for safety shutdowns
  • Creation of safety registers (e.g. safety valves, protective functions)

✔ Support throughout the entire system life cycle

  • Safety analyses as early as the planning phase
  • Support with contacts with authorities and approval procedures
  • Safety optimisation of existing plants

Interdisciplinary implementation

Our teams combine expertise from process engineering, EI&C, mechanical engineering and environmental technology. This interdisciplinary perspective enables holistic safety solutions - tailored to your processes, operating conditions and regulatory requirements.

Your advantage with ENCOS

  • Systematic risk reduction
  • Proven process safety in accordance with applicable standards
  • Optimised operation thanks to targeted safety measures

Whether new construction or existing plant - we accompany your safety

Our services

Industrielle Pipeline-Infrastruktur mit miteinander verbundenen Rohren und Ventilen

HAZOP

PAAG and HAZOP are systematic methods used to identify potential hazards and improve safety in processes or systems. The process involves breaking the system into smaller parts, examining each for possible deviations, and analyzing their causes, impacts, and solutions. Conducted by a team of experts from different fields, it ensures diverse perspectives and effective problem solving

 
Person mit Handschuhen, die auf einem Klemmbrett schreibt

SIL

DMT ENCOS ensures compliance with safety standards like IEC/DIN EN 61508 for electrical, electronic, and programmable systems. We help assess risks, calculate safety integrity levels (SIL), and implement safety functions across the entire system lifecycle. Our goal is to protect people, the environment, and property while ensuring reliable and safe operations.

 

Because your project deserves more: Our services go beyond the standard

Our supplementary services create real added value: from digital project management and sustainability consulting to operational optimization - we support you throughout all project phases.

Große Industrieanlage mit Türmen, Tanks und verbundenen Rohrleitungen unter einem strahlend blauen Himmel, mit Grünflächen im Hintergrund.
Efficient implementation with EPCM from a single source
3D-Darstellung von Industrie-Speichertanks auf einem grünen Metallgerüst
Basic engineering - a solid foundation for your project
3D-Darstellung einer industriellen Prozesseinheit mit verbundenen Behältern und Rohrleitungen
Detail engineering - precise. well thought out. realizable.
Safety Gear for Construction Workers
Safety in industrial plants - reliable & standard-compliant
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Efficient construction management for your projects
Businessman using a computer to document management concept
Digital plant documentation - fast, secure, networked
Person mit Schutzbrille und Handschuhen bei der Arbeit an einem elektrischen Schaltschrank mit einem Werkzeug
EI&C engineering for safe and efficient systems
picture process engineering
Process technology from a single source
Building piping and energy systems.
Piping engineering for safe and efficient systems
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Feasibility studies with Aspen - sound & resilient
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Mechanical Engineering – integriert, präzise, prozessnah
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Civil engineering - integrated into your system planning
determined female engineer in a protective helmet and glasses
Authority Engineering – Approval-Ready from Day One
Person im Anzug, die das Wort 'PROJEKT' als Projektion über ihrer Hand zeigt
Project management for all phases of your plant projects
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Operator obligations under control