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Energy efficiency with
Batch2ContinueBatch operation is still widespread in the chemical and pharmaceutical industry. However, the increasing demands on efficiency, process stability and energy savings require new solutions. Switching to a continuous process offers a decisive competitive advantage here.
Classic batch operation
Typical features of the batch process
Disadvantages of batch operation
Continuous production as a sustainable alternative
Why continuous?
Continuous operation is primarily used for large throughput volumes and stable product requirements - for example in the chemical and petrochemical industries.
Advantages of the continuous process
Reactor technologies in continuous operation
Common reactor types
Millistructure reactor for exothermic processes
Millistructure reactors have internal microstructures in the micro or millimetre range and are particularly suitable for highly exothermic reactions with precise temperature control.
Conclusion - Optimising production with Batch2Conti
The switch to continuous processes offers:
Use our experience for your process optimisation.
More efficiency for your projects - with our additional services.
Companies must optimise energy management in order to achieve savings targets and remain competitive. The keys are energy policy, planning, controls, audits, communication and networks. DMT ENCOS provides support.
Process management optimises technical processes, increases energy efficiency and reduces costs. A holistic approach takes capacity utilisation, use of resources and environmental compatibility into account. DMT ENCOS supports companies in this endeavour.
The cost assessment according to EnEfG (VALERI) offers companies a transparent analysis of the financial benefits of energy efficiency measures, supports well-founded investment decisions and promotes sustainable development.
DMT ENCOS carries out systematic energy audits to increase energy efficiency and reduce costs. The process includes data collection, analysis and a final report. Companies benefit from tax relief and compliance.
DMT ENCOS has many years of extensive experience with energy efficiency studies. Thanks to this experience, our experts can identify and quantify optimisation potential that goes beyond typical solutions.
Pinch point refers to the critical point in a process at which energy efficiency is maximised by identifying and optimising heat transfer bottlenecks.
More than 90 % of chemical processes and separation methods rely on fossil fuels in an unsustainable way and contribute to climate change through significant CO2 emissions.
Most liquid mixtures in refineries or petrochemical processes require separation into fractions with specific boiling point ranges or high-purity individual components.
Increase energy efficiency and reduce primary energy consumption by up to 40 %. Reduce your energy costs with intelligent heat recovery. We use pinch point analysis to identify potential savings in your processes - for maximum energy efficiency and a sustainable future.