Get in touch with us!
Get in touch with us!
Mechanical separation processes at DMT ENCOS: Efficient solutions for specific tasks
DMT ENCOS specialises in the planning of process engineering systems that are dominated by basic thermal operations. Nevertheless, mechanical separation processes play a decisive role in the fulfilment of specific tasks within these plants. Our expertise in mechanical separation processes includes the following main applications:
Applications of mechanical separation processes
Technological solutions and tools
DMT ENCOS uses its own programming solutions (tools) for the design of separation vessels, which enable the dimensioning of two-phase and three-phase separators with or without plate packs or demisters. These tools are specifically designed to maximise the efficiency and accuracy of separation processes. In addition, we have our own calculation solutions for the design of hydrocyclones, which enable precise and reliable separation of solids.
Filtration units and membrane separation processes
Filtration units for solid-liquid separation are specified according to process and mechanical requirements. These units can contain specific, possibly rotating internal equipment for cleaning or media connections for backwashing processes. They are ultimately procured as packaged units from specialised suppliers. Membrane separation processes or separators are processed in a similar way to ensure the best possible performance and efficiency.
Innovative filter systems
Recently, DMT ENCOS has successfully designed filter systems for the large-scale separation of dust-like products from the dry air stream as external packaged units. These systems are designed to improve air quality and reduce environmental impact. They offer high efficiency in dust separation and are suitable for use in various industrial applications.
Advantages of our mechanical separation processes
Future prospects and innovations
DMT ENCOS strives to continuously develop innovative solutions that meet the changing needs of the industry. We invest in research and development to explore new technologies and processes that further improve the efficiency and sustainability of our mechanical separation processes. Our future prospects include the integration of digital technologies and automation to optimise process control and further reduce operating costs.
Our supplementary services create real added value: from digital project management and sustainability consulting to operational optimization - we support you throughout all project phases.
With our EPCM approach, we bundle engineering, procurement and construction management into an efficient overall process. Supplementary services such as approval management or commissioning ensure the highest level of planning depth and project transparency - from a single source.
In basic engineering, we lay the foundation for project success: with reliable concepts, initial designs, cost estimates and schedules. We create planning security, identify risks at an early stage and prepare the next project phase in the best possible way.
In detail engineering, we transform concepts into concrete, ready-to-implement solutions: with complete plans, parts lists, specifications and interface coordination. In this way, we create the conditions for smooth procurement and implementation on site.
Safety is no coincidence: we integrate customized safety concepts into every phase of your system - from planning to operation. Whether explosion protection, functional safety or risk assessment according to HAZOP - we ensure standard-compliant implementation and maximum operational safety.
We manage your construction site with experience, vision and technical precision. Our construction management ensures smooth processes, coordination of all trades and compliance with costs, deadlines and quality - for maximum safety and project success on the construction site.
Paper is a thing of the past: with ENCOS, you can rely on digital plant documentation that noticeably improves access, management and efficiency. Whether archiving, system integration or mobile use - we make your documentation future-proof, flexible and legally compliant.
Whether energy supply, automation or process safety - our EI&C planning integrates seamlessly into your systems. From concept development to commissioning, we deliver sophisticated solutions for measurement and control technology - compliant with standards and reliable in operation.
We combine process engineering and process technology to create integrated solutions - from the initial idea to implementation in your plant. With sound analysis, innovative concepts and practical planning, we optimize material flows, energy use and process reliability in the long term.
From the route to the isometry: we plan pipelines precisely, economically and in compliance with regulations. Whether new planning, conversion or revamp - our piping team masters all standards, materials and media. 3D planning, stress analysis and ease of installation included.
With Aspen tools, we analyze the technical and economic feasibility of your process engineering concepts at an early stage. Whether material flow simulation, energy efficiency or scale-up - we provide a reliable basis for decision-making on investments, optimization and project design.
Whether rotating devices or static equipment: our mechanical engineering ensures durable, maintenance-friendly and process-integrated solutions. In close coordination with process engineering, I&C and electrical engineering, we plan robust, ATEX-compliant and efficient solutions - right up to the specification stage.
Whether foundation statics, steel construction, pipe route planning or 3D laser scanning: Our civil engineering is fully integrated into the system planning. We think about trades together, secure interfaces and deliver reliable foundations - ideal for EPCM projects and complex conversions.
Whether BImSchG, WHG, AwSV or Hazardous Incident Ordinance – we develop approval-ready projects and integrate all requirements right into your planning. From application and condition management to safety analysis: interdisciplinary, legally compliant, and perfectly aligned with the authorities.
Whether new construction, expansion, conversion or modernization - we manage your project in a structured, efficient and flexible manner. With clear organization, deadline and cost control, technical expertise and interdisciplinary coordination, we ensure planning security and sustainable project success.
Technical regulations, inspection deadlines, liability: We support you in fulfilling your operator obligations - from risk analysis and compliance strategies to training. Together with the TÜV NORD GROUP, we identify weak points and create legally compliant, sustainable structures.