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Process simulation

Simulation/Process simulation

Using Process Simulation to Optimize and Improve Industrial Plants

Process simulation is an indispensable tool for both the optimization of existing plants and the planning of new plants and can lead to a clear competitive advantage in today's environment. Companies are under increasing cost pressure, which is why continuous optimization within planned and existing plants is becoming an increasingly important focus for process engineers.

Process simulation is an essential tool to support the design, analysis and operation of process engineering processes. In addition to years of process engineering expertise and the use of state-of-the-art software, a deep understanding of the process is required in order to be able to professionally reproduce the realistic behavior of a plant in a computer model. Thanks to our many years of experience in the field of process simulation, DMT ENCOS can handle even complex processes with optimum results and a high degree of efficiency.

Our services

  • Vacuum-proof design & high-pressure-based processes - from a few mbar to over 300 bar
  • Elimination of capacity bottlenecks (debottlenecking), error correction and optimization of existing systems
  • Analysis and optimization of distillation columns, including high purity products and azeotropic mixtures
  • Layout and design of heat exchangers
  • Heat integration and energy optimization
  • Technology selection
  • Batch processes
  • Sizing and design of safety valves, including two-phase flow (gas/liquid)

Software

The ASPEN suite is most commonly used as a basic tool, including Aspen Plus and HYSYS.

Other software solutions can also be used on customer request.

Learn more about the specific benefits and applications of Aspen Plus and Aspen HYSYS in our detailed Aspen Process Simulation overview.

Your benefits

  • Avoidance or reduction of waste and energy consumption
  • Reduced component design and/or increased production rates
  • Optimized operating and capital costs (OPEX/CAPEX)

Get in touch with us!

Get in touch with us!
Ansicht Blohmstraße 10

DMT ENCOS - Main Office, Germany

More than just process control

Simulation und Prozessoptimierung aus einer Hand (copy 1)

In addition to modern solutions for process control with Aspen Process Control, we offer you comprehensive services in the areas of process simulation, modelling and digital process optimisation. Whether feasibility analyses, dynamic simulations or virtual commissioning - we support you throughout the entire plant life cycle. Our experienced engineering teams combine in-depth process knowledge with state-of-the-art software to make your production more efficient, safer and more sustainable.